4. Normal Operating Procedures

This Section contains checklists and describes extended procedures for the normal operation of the SIGMA25G, using standard equipment and standard payload.

4.1 System Assembly and Pre-Flight Inspection

To set up the SIGMA25G for flight, take out the aircraft from the case and set it up on a flat, non-obstructive surface. Perform a visual check to look for any flaws

Once the vehicle is out, mount the propellers in the correct orientation as shown in below fig.

How to tighten propellers

The propellers on the Sigma25G come with self-locking mechanisms, to secure the propellers, just screw it up to the bottom of the propeller mount (you won't need to tighten it up too much).

4.2 Normal Procedure for setting up the S25G

4.3.1 Powering on the Radio Controller

  • Make sure the antennae are connected to the RC properly.

  • Press and hold the Power button on the radio controller, the radio controller system will boot up.

  • Once it's powered on it will start beeping slowly. This is to indicate that the drone is not powered up yet.

4.3.2 Powering on the Aircraft

  • Make sure the battery is fully inserted by attempting to remove the battery without using the battery-locking latch.

  • Then push the battery pack firmly inward, carefully aligning the battery pack plate with the slots in the rails, you should hear a clicking sound that indicates that the battery pack is locked in place.

  • Lift and flip the vehicle such that you can see rails present on the bottom side of the vehicle.

Drone in upside down view, for battery insertion
Battery Position after sliding
Plugging in the Battery Connector
Powering on the drone

4.3.3 Connecting drone to GCS

Once the radio is turned on open Bluetooth settings on your PC and click on Add new devices and pair the device named T12_XYZ as shown in the below image.

Device named 'T12_XYZ'
  • Now, open the mission planner window, set the COM port to auto, and hit connect.

  • Then it should assign a com port automatically and will connect.

  • Ensure connection to the aircraft by looking at the telemetry percentage or try switching modes and see whether the vehicle responds with a beep sound and mode changes in HUD Window.

Refer below video for instructions

Connection to Radio

4.3.4 Accelerometer calibration

  • If the aircraft is placed on a flat surface and then the horizontal line in your HUD should align with the horizon.

  • If the horizontal axis is misaligned, the aircraft will need an accel calibration to work properly.

  • For Accel Calibration please go to >> setup >>Mandatory hardware>> accel calibration>> Calibrate Accel and then follow the mission planner guide for calibration.

    • Click Calibrate Accel to start the full 3-axis calibration.

    • Mission Planner will prompt you to place the vehicle on each axis during the calibration. Press any key to indicate that the autopilot is in position and then proceed to the next orientation.

    • The calibration positions are: level, right side, left side, nose down, nose up, and on its back.

    • The vehicle must be kept still immediately after pressing the key for each step. This is more important than getting the angle exactly right, i.e. left being 90° to horizontal, etc. Except for the first “LEVEL”, the positions can be within 20° of being exact. Being still in each position as you press the key is much more important You should calibrate the board mounted in the vehicle if possible.

      • However, you may need to calibrate the board before it is mounted if the size/shape of the vehicle makes this difficult.

      • The level position is the most important to get right as this will be the attitude that your controller considers level while flying.

      • You can recalibrate this Level position using Mission Planner after you have installed the flight controller and are ready to fly.

      • Place the vehicle in its level flying attitude and use the Calibrate Level button.

Refer to the below video tutorial for this process.

[VIDEO URL HERE]

4.3.5 Compass Calibration

Compass Calibration must be performed after moving to a new site that is more than 100 km away from the previous site.

To calibrate the compass, follow the steps given below:

  1. Under SETUP | Mandatory Hardware select Compass.

  2. Under Onboard Mag Calibration, click on Start.

  3. Hold the vehicle in the air and rotate it so that each side (front, back, left, right, top and bottom) points down towards the earth for a few seconds in turn. Consider a full 360-degree turn with each turn pointing a different direction of the vehicle to the ground. It will result in 6 full turns plus possibly some additional time and turns to confirm the calibration or retry if it initially does not pass.

  4. As the vehicle is rotated the green bars should extend further and further to the right until the calibration completes.

  5. Upon successful completion, three rising tones will be emitted and a “Please reboot the autopilot” window will appear you will need to reboot the autopilot before it is possible to arm the vehicle.

[VIDEO URL HERE]

4.3.6 GCS Screen Monitoring

A more detailed view of the HUD (with legend) is given below.

  1. Airspeed (Groundspeed if no airspeed sensor is fitted)

  2. Cross-track error and turn rate (T)

  3. Heading direction

  4. Bank angle

  5. Telemetry connection link quality (averaged percentage of good packets)

  6. GPS time

  7. Altitude (Blue bar is the rate of climb)

  8. Airspeed

  9. Groundspeed

  10. Battery status

  11. Artificial Horizon

  12. Aircraft Attitude

  13. GPS Status

  14. Distance to Waypoint > Current Waypoint Number

  15. Current Flight Mode

4.3.7 Mission Planning and Geo-Tagging Guide

[Link for Geo-tagging guide]

4.3 Normal Operating Checklist

Wind speed (It should be below 25kmph for safe flight)

Drone battery fully charged (16.8V).

Radio Battery has sufficient charge

Check if All the propellers are mounted correctly

Battery is locked in its position properly.

Battery connector is inserted properly.

Vehicle and radio antenna are mounted and oriented properly.

Check CG of vehicle

Connect to GCS and wait until HDOP ≤ 1

Check if flight modes are set as: AltHold, Auto, Loiter

Calibrate compass

Manually lift the vehicle to the height of 1m. & check camera trigger.

Alt hold Hover test for 2 min for any weird behaviour (3-5mtr. Altitude)

Gentle control check (To ensure vehicle is responding as per command given to it)

Once all this is done, reboot and proceed for the mission.

4.4 Handling Errors and Alerts

4.4.1 About Error Messages

Low Battery

Battery failsafe has triggered, should land immediately

No GPS Fix

Warns pilot that the GPS can not get a satellite fix

Telemetry Lost

Warns pilot that the telemetry signal has been lost

High GPS hdop

GPS signal quality is insufficient

Throttle Below Failsafe

Ground controller has lost connection to the vehicle

Gyro Calibration Failed

Failed to calibrate the IMUs on the vehicle

Mode Not Armable

Operator is attempting to arm the vehicle in a mode which does not allow arming

Rotor Not Spinning

FC has detected an error attempting to run one or more motors

Vehicle is Leaning

Vehicle orientation is not suitable for takeoff

Throttle Too High

Current throttle setting is too high to arm safely (could result in spontaneous takeoff)

Safety Switch

Operator attempted to arm, but hardware arm-safety switch is engaged

Compass Calibration Running

Cannot arm, currently calibrating the compass

RC Not Calibrated

Ground control radio has not been calibrated for use with the vehicle

Barometer Not Healthy

Barometer is experiencing an error

Compass Not Healthy

Compass is experiencing an error

Compass Not Calibrated

Compass requires calibration

Compass Offsets Too High

Compass calibration has resulted in unusable offsets

Check Magnetic Field

Vehicle is near a metallic or magnetic object which is interfering with compass operation

Inconsistent Compass

Compass readings are determined to be erroneous

Check Geo Fence

Vehicle is outside of a defined fence area, not allowed to fly

Inertial Navigation System Not Calibrated

IMU calibration is needed

Accelerometers Not Healthy

IMU calibration is needed

Inconsistent Accelerometers

IMU calibration is needed

Gyros Not Healthy

IMU calibration is needed, or vehicle needs to be moved to an orientation matching the powered-up orientation

Check Board Voltage

Problem detected with power supplied to the autopilot

Inconsistent Gyros

IMU calibration is needed, or vehicle needs to be moved to an orientation matching the powered-up orientation

Check Max Angle

ANGLE_MAX parameter set to an in appropriate value

RC Failsafe

Ground controller has lost connection with the vehicle

Need GPS Lock

Operator is trying to arm vehicle in a mode where GPS lock is needed, and there is no GPS lock

EKF Home Variance

EKF has detected a difference between expected and actual home points

GPS Glitch

GPS readings indicate an error (e.g. multipathing) - GPS signal cannot be trusted

Waiting for Navigation Alignment

FC is initializing and not ready to launch

Altitude Disparity

4.5 Operating the S25G

4.5.1 Arming the S25G

Let's start with arming the S25G safely.

Follow these steps for Arming the drone:

  1. Turn on your transmitter.

  2. Plug in the LiPo battery. The red and blue lights should flash for a few seconds as the gyros are calibrated (do not move the copter)

  3. The pre-arm checks will run automatically and if any problems are found the RGB LED will blink yellow and the failure will be displayed on the ground station.

  4. Check that your flight mode switch is set to AltHold, Auto, and Loiter.

  5. Switch the vehicle to Loiter and wait until the LEDs blink green indicating a good GPS lock.

  6. Arm the motors by holding the throttle down, and the rudder right for 5 seconds. Do not hold the rudder right for too long (>15 seconds) or you will begin the AutoTrim feature.

  7. Once armed, the LEDs will go solid and the propellers will begin to spin.

  8. Raise the throttle to take off.

4.5.2 Gentle Control Check

A gentle control check in Loiter Flight Mode is required to gauge the performance of the drone and frame.

  1. Take off to eye-level altitude for about 10-15 seconds.

  2. Look for any imbalances or irregularities.

  3. Listen for abnormal sounds.

  4. Pitch, roll, and yaw to test control response and sensitivity.

Please make sure you conduct a short gentle control check before starting the mission flight every time. This is to make flights safer by ensuring that your drone is performing well.

4.5.3 Mission Planning

[Video Link]

4.5.4 Landing and Disarming

Follow the following steps to manually land and disarm the S25G:

  1. Bring the aircraft at an altitude of 2-3 meters and slowly decrease the throttle such that the aircraft slowly loses height and touches the ground.

  2. Move and hold the left RC-Stick to the bottom left for 5 sec as indicated in the below image.

4.5.5 Post-Flight Instructions

Post-Flight Checklist:

Flight Mode Switch

Loiter

Flight Battery

Disconnect, Remove and Inspect for Damages, Check Temperature and Voltage

Aircraft Condition

Inspect

Propeller Condition

Inspect

Motor Condition

Inspect for temperature and dust

Clean Aircraft

Dust using kit

4.3.6 Flight Modes

Alt Hold

Holds altitude and self-levels the roll & pitch

Auto

Executes pre-defined mission

Loiter

Holds altitude and position, uses GPS for movements

Stabilize

Self-levels the roll and pitch axis

RTL

Returns above take-off location, may also include landing

Land

Reduces altitude to ground level, attempts to go straight down

4.3.7 LED Status and Meaning

Flashing red and blue

Initializing gyroscopes. Hold the vehicle still and level while it initializes the sensors.

Flashing blue

Disarmed, no GPS lock found. Autopilot, loiter and return-to-launch modes require GPS lock.

Solid blue

Armed with no GPS lock

Flashing green

Disarmed (ready to arm), GPS lock acquired. Quick double tone when disarming from the armed state.

Fast Flashing green

Same as above but GPS is using SBAS (so should have better position estimate).

Solid green - with single long tone at time of arming

Armed, GPS lock acquired. Ready to fly!

Double flashing yellow

Failing pre-arm checks (system refuses to arm).

Single Flashing yellow

Radio failsafe activated

Flashing yellow - with quick beeping tone

Battery failsafe activated

Flashing yellow and blue - with high-high-high-low tone sequence (dah-dah-dah-doh)

GPS glitch or GPS failsafe activated

Flashing red and yellow - with rising tone

EKF or Inertial Nav failure

Flashing Red, Blue and Green

Copter ESC Calibration mode entered. See Electronic Speed Controller (ESC) Calibration

SD Card missing (or other SD error like bad format etc.)

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